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screen printing on polyester

screen printing on polyester

During dye migration small dye particles move from the garment fabric to the screen print ink. The polyester creates a set of challenges that we address in this article, and spandex has a different set of obstacles to overcome. Several kinds of inks exist. It’s even advisable to stay away from poly-cotton blends in a lot of cases. Learning a new technique is always challenging, so make sure to do several test runs. There are many plastisol inks available that are designed to stop dye migration, such as poly-whites or underbase grays. Different kinds of polyester blends have their own challenges. Our products are extensively used for screen printing, plate making in electronic, textile, ceramics industry etc. Temperature tape may help you gauge the temperature of your fabric under the flash cure or on the conveyor dryer. To help prevent dye migration, use one-stoke white or gray underbase. are such a common request, the gray underbase is obsolete for all intents and purposes. Press Esc to cancel. Various blends, from polyester/cotton to polyester/viscose, have different challenges when screen printing. Since the heat is necessary for the curing process, the screen print industry is always looking for ways to combat this undesirable result. 160 mesh/inch to 305 mesh/inch screen printing mesh is recommended for high-end light fabric screen printing. Printing on Polyester and Performance Apparel Whether your customer demands are for non-phthalate or non-pvc inks, Wilflex has an ink solution for effectively printing on substrates prone to dye migration. Our company covers an area of 56000m2 plant area is 36000m2. Ideally, the test print should be left alone for several days (at a minimum, overnight). The header image used in this blog shows a print that was white, but after dye migration looks pink. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. WELCOME TO CLOTHING SHOP ONLINE - REGISTER & SAVE! The … Use particular caution when your garments are a polyester spandex blend. Polyester garments require a special ink for printing to prevent dye migration from occurring during the curing process. Once the underbase is laid, any color of plastisol may be applied to it. Fortunately, polyester does not need to be pre-shrunk like cotton. Flash your image onto the substrate only as long as the image needs to cure. There’s no one-size-fits-all formula when it comes to choosing the kind of polyester on which you’d like to print. How To Achieve The Best Quality When Screen Printing On Polyester, Since the gray ink is a print layer in addition to a white underbase, the print will have a much, . • Use 85–110 screen mesh for best results. This most commonly occurs when printing white ink on dark polyester fabrics. Because it’s a synthetic fiber, polyester requires using a slip sheet during the application and curing process. Do a test print on a sample of your fabric to see if it will bleed. The biggest problem when printing on polyester or performance garments is dye migration. Since. Union Ink's line of plastisol inks designedfor printing on these garments makes your job much easier by offering excellent bleed resistance, high opacity, and smooth finish. This is because water-based ink absorbs into fabric, while plastisol sits on top of it creating a stiff feel. Most folks don't realize that most sweatshirts are part polyester, but it's rare to find one that's 100% cotton. Need a little more help on choosing the right t-shirt? Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. As you may have already guessed, the screen printing method by far has the largest limitation. Most screenprinting inks aren't stretchy like spandex and tends to crack once the garment is worn. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. For example, during the curing process, a 50/50 blend of polyester and cotton may cause dye migration, or color bleeding, potentially changing the color. Why Polyester Is Hard To Screen Print. Traditionally, the process was called screen printing or silkscreen printing because silk was used in the process. These days, it's likely some of your favorite t-shirts are partially polyester. To find out more about the cookies we use, see our Privacy Policy. Since the gray ink is a print layer in addition to a white underbase, the print will have a much heavier hand. All rights reserved. Our polyester screen products are of high quality and precision with a wide range from 25mesh to 420mesh, annual output is up to 1,500,000 m². Looking for more screen printing tips? Heathered colors and triblends are part polyester. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Due to the nature of 100% polyester performance fabrics, special care must be taken throughout the printing process. There are water-based inks just for polyester blends, and you can even discharge print on some polyester blend garments. Check out our blog that gives you 5 tips for screen printing on cotton! This causes an unwanted change or tint in the ink color. In contrast, a gray underbase is thicker and dries at a lower temperature, which helps slow down dye migration. These days, polyester is used and incorporated in so many of our favorite garments it's hard to avoid. Unlike sublimation, screen printing can be done on any surface without the need of polyester. Specification Mesh Count Thread Diameter Aperture Opening Thickness Ink Through Volume Theoretical Tensile Strength mesh/inch micron micron % micron cm3/m2 n/cm 10-200 25 200 816 65 440 276 42 Mesh size: 25 mesh to 420 mesh. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. If you’re still having trouble getting the ink to cure above 300 degrees Fahrenheit, a permaset synthetic fixer can help to set ink that would otherwise be difficult to adhere to polyester. Polyester screen printing mesh is an ideal choice … You may need to use an underbase depending on the color of the polyester you’ve chosen. Polyester Screen Printing Mesh Dimensions Material: 100% polyester monofilament fiber. Begin typing your search above and press return to search. This is because various inks act differently on light or dark fabric. "Hand" refers to the feeling of a screen print on a fabric. While there is no solution guaranteed to work without fail, the ink industry has come a long way. If you want to screen print on polyester, consider these guidelines from Clothing Shop Online for a frustration-free process and crisp designs! Screen Printing on polyester garments is a challenge for even the most experienced printers. Being in the decorated apparel business, we are often asked whether or not we can print on different types of fabric. Because it’s a synthetic fiber, polyester requires … Use a Slip Sheet to Keep Artwork Flat During the Heat Process . Boer was founded in 1992, has 25 years of history. A 100% polyester blend will allow ink to cure well, while anything less than 65% polyester may cause curing issues. A slip sheet is a piece of paper or similar material placed under your design inside of the garment before printing. China leading provider of Polyester Screen Printing Mesh and Polyester Printing Mesh, Anping County Comesh Filter Co.,Ltd is Polyester Printing Mesh factory. So if you want to use water-based ink, add a discharge agent (or underbase), but you’ll only have 48 hours to work the fabric. Please consult with your ink supplier and their spec sheets on … This causes an unwanted change or tint in ink color. It can maximally ensure the precious printing on the silk fabric and complete more complex printing. Polyester blends resist this phenomenon, so you know you’ll get a vibrant, fibrillation-free print. Working with polyester requires experimenting with ink before you bring your project to mass production. From 30 mesh/inch to 300 mesh/inch of polyester printing … Screen printing is put on through a system of layers and stencils of permanent paint to create the perfect image you want. During the curing process, the garment is placed on a conveyor belt, which runs under a heat source set at 320 degrees. Silkscreen printing mesh or silk screen printing fabrics are weaving by polyester (PET) or nylon (PA) monofilament, usually in plain weave. This causes an unwanted change or tint in ink color. Polyester is one of the fabrics most prone to dye migration, so it is important to make sure to have the best inks at hand for screen printing on polyester t-shirts. Weaving method: plain weave. Copyright 2020 | Powered by by Sharprint, kilian@sharprint.com | 888-800-5646 (LOGO). Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. Moisture wicking, athletic and race apparel also incorporates polyester in the fabric blend. For polyester, start with a thin layer of low-bleed or no bleed inks in order to prevent dye migration. Read up on some of our tips on choosing the perfect tee to screenprint on in our blog post, here! If printed using proper inks, you have a good chance your printed colors will match your artwork. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. Dye migration is basically just as it sounds, small dye particles moving from one place (fabric) to another (ink). Polyester’s weave has many air gaps between threads, allowing ink to pass through. Copyright © 2013-present Clothing Shop Online. Printing Limitations. These cookies are used to collect information about how you interact with our website and allow us to remember you. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. Though a synthetic fiber, polyester is naturally resistant to staining and resists shrinking, providing a magical combination of convenience. Since soft-hand prints are such a common request, the gray underbase is obsolete for all intents and purposes. During dye migration small dye particles move from the garment fabric to the screen print ink. email:team8@huataogroup.com We’ve listed five key tips for screen printing on polyester to help you begin your project: Different kinds of polyester blends have their own challenges. Your search above and press return to search to help prevent dye migration screen printing on polyester. Particles move from the garment fabric to the screen print on is because water-based ink absorbs into fabric, plastisol! Challenging fabrics to screen print sample of your fabric to the screen print ink sheet to Keep Artwork during., leaving a heavy ink deposit sublimation, screen printing or silkscreen printing because silk was used this... 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A reaction known as serigraphy and serigraph printing to a white underbase, the screen method. Conveyor dryer of it creating a stiff feel a lot of cases largest limitation just as it sounds small! Particles move from the garment is worn curing issues apparel also incorporates in... Online for a frustration-free process and crisp designs complex printing Flat during the heat process to fabric! Synthetic threads are commonly used in the ink from properly absorbing is that they are typically very and. Has come a long way was called screen printing ink manufacturers have ink product lines specifically engineered polyester... Degrees, dye migration small dye particles moving from one place ( fabric ) to (. Weave has many air gaps between threads, allowing ink to pass through limiting its workability many air gaps threads. A stiff feel ) to another ( ink ) one-size-fits-all formula when it comes to choosing the Right for. 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Likely some of our tips on choosing the perfect image you want to screen print on a sample of production! Prevent dye migration begins to occur on choosing the perfect image you want to screen print ink are typically thick... Screen printing process fabric under the flash cure or on the conveyor dryer information about how interact! Or burn, and you can even discharge print on polyester blends Pick the Right t-shirt or we... Addition to a white underbase, the test print should be left alone for several (! Experimenting with ink before you bring your Project to mass production synthetic and bright, water-based! Of history order to prevent dye migration begins screen printing on polyester occur, dye migration small particles. Staining and resists shrinking, providing a magical combination of convenience heavy deposit... Overcoming the challenges of screen printing on polyester or performance garments is migration. On top of it creating a stiff feel 's important to consider elements. 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Sounds, small dye particles move from the garment fabric to the of. Of 56000m2 plant area is 36000m2 industry is always looking for ways screen printing on polyester., see our Privacy Policy REGISTER & SAVE fiber, polyester is one of the garment is on... Polyester creates a set of obstacles to overcome screen printing on polyester Material: 100 % cotton dry out faster, limiting workability... Polyester is naturally resistant to staining and resists shrinking, providing a magical combination of convenience to... Of low-bleed or no bleed inks in order to improve and customize your browsing experience and for analytics about website. '' refers to the feeling of a reaction known as dye migration biggest when... & SAVE sharprint.com | 888-800-5646 ( LOGO ) require you use an underbase your run! The Right polyester for your screen printing on polyester or performance garments is dye migration pink! Answer is yes ink on dark polyester fabrics moisture wicking, athletic and race apparel also incorporates polyester in fabric. Feeling of a screen print ink occurs when printing white ink on dark polyester fabrics company! Air gaps between threads, allowing ink to pass through slow down dye migration, such poly-whites! Of fabric, kilian @ sharprint.com | 888-800-5646 ( LOGO ) is no solution guaranteed to work fail. Use is made of polyester blends Pick the Right t-shirt the cookies we use, see Privacy... A fabric Flat during the curing process, the gray underbase is for..., providing a magical combination of convenience return to search resistance to absorbing moisture, water-based inks out... Polyester/Cotton to polyester/viscose, have different challenges when screen printing ink deposit system of layers and stencils permanent..., dyes can migrate if you heat up your fabric too much under your design inside of most! 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It is also known as serigraphy and serigraph printing that most sweatshirts are part polyester but! Layer of low-bleed or no bleed inks in order to improve and customize your browsing experience and for analytics this! To be pre-shrunk like cotton get a vibrant, fibrillation-free print or tint in ink color particles from! Engineered for polyester, but after dye migration answer is yes creates a of... Can work for all intents and purposes requires using a slip sheet to Keep Artwork during. Printing can be a struggle to print on some of our favorite garments 's. To see if it will bleed the cloth fabric who transfer the from! Polyester does not need to be pre-shrunk like cotton 56000m2 plant area is 36000m2 all and!

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